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Robotics · Consumer

Build-ready design

Wash Bot

Set it on top. Walk away.

The owner story, with closeups of the engineering that earns the ending. Click the frame to run the job.

What this is

A cordless, self-contained robot that washes a car the way a window bot washes glass — by clinging to it. Four articulated pad quadrants hinge around a central spine to conform to compound curves; a continuous adhesion skirt holds vacuum across panel breaks; the same litre of water cycles clean → filter → clean. The owner’s entire workflow is the product’s name.

The technical shape

Architecture
four drive/cleaning pads · articulated ±15° around a central service spine
Adhesion
dual-lip skirt + micro-vacuum — seal survives panel breaks and handles
Water
closed loop, ~0.5 L reservoir — clean, filter, re-clean
Budget
~3.5 kg · 60 Wh ≈ 4 h runtime · $999 retail at production scale
Coverage
>99% of the U.S. fleet — soft-top convertibles are the exception

The deep end · full technical outline

Outline v2 · expanding

Bill of materials — highlights

4× drive/cleaning pad assemblies (direct-drive brushless + planetary gearbox + rotating bristle disc + voice-coil bristle-lift; ~300 g and ~1.5 W average each) · articulated carbon-fibre chassis with spring-loaded pivots and bellows covers · central rigid-flex service spine (power/CAN bus, water rail, slurry return, adhesion duct) · centrifugal vacuum with two-stage filtration · 500 mL reservoir + peristaltic misting pump · 14.4 V / 4.2 Ah (60 Wh) flat pack · edge-drop sensors under each leading edge. Total ~3.5 kg.

Power & runtime

Peak draw ~35 W (vacuum 20 + drive 6 + pumps 7 + electronics 2); average cleaning power ~15 W with the vacuum throttled and intermittent misting. 60 Wh ÷ 15 W ≈ 4 hours — full exterior coverage with margin.

The closed water loop

Clean water runs a single linear manifold down the spine with one short drop per pad; slurry returns through a central manifold into the filter; the filtered return to the reservoir is a straight two-point line. The same litre is used, cleaned, and used again — the machine cleans the water it cleans with.

Articulation & adhesion

±15° tilt between quadrants around the spine — enough to conform to a sedan’s compound curves, which is why the shield→hood crossing in the film bends the hinge instead of breaking the physics. A continuous dual-lip silicone skirt with a capillary foam wiper holds vacuum across panel breaks (~2 kPa skirt vacuum ≈ 60 N of attachment); bristle-lift raises the whole machine over hardware like door handles (+14 mm clearance).

Packaging: quadrants and spine

FL battery, FR vacuum and filter, RL reservoir and pump, RR controller — each quadrant lands at ~0.8–0.9 kg wet, so the machine balances by allocation, not ballast. The spine is a structural truss that carries every service: four wires (power pair + CAN pair) with local motor drivers per pad, the water rail co-extruded with the power lines into a single fluid+power umbilical, and the slurry manifold at center so no pad starves. Dead volume in the entire loop is under 20 mL of the 500 mL reservoir.

Proof without a prototype

A multi-fidelity simulation suite carries the burden a $25k prototype would: engine-level demo for the whole-machine story, and targeted multiphysics for the claims that earn skepticism — thin-film vacuum adhesion on textured cladding (2 kPa ΔP held on an 80-grit-equivalent panel under a 0.2 mL/cm² water film), multiphase slurry recovery above 95%, flexible bristle tufts deforming over a door mirror without seal loss, and a full-cycle energy log that drains the battery from 100% to 15% across one complete clean — the power budget, proven end to end.

Market and price

Water-film adhesion is the breakthrough that unlocked textured plastic — the entire SUV and crossover segment — taking addressable coverage above 99% of the U.S. passenger fleet; the principled exception is the soft-top convertible, whose porous roof cannot hold vacuum. At moderate scale (~50k units/yr): BOM ≈ $195, factory cost ≈ $222, supported retail $999 — under the annual cost of professional detailing it replaces.